Knight helmet pattern


Digital PDF pattern set to help you make your own Knight helmets for your cosplay and LARP projects! Do you want to make awesome helmets with foam? Now you can!

This is the complete set that features 3 different variations of a fantasy knight helmet, all in 3 sizes.

Read on…


A set of digital patterns (PDF) that you can print out and use to make your own (cosplay) helmets.

This pattern set is for a fantasy Knight style helmet which you can craft and use for a cosplay costume or for LARP. The pattern works great for EVA foam crafting. In this pattern set you will find three main styles as examples, but if you mix and match the various pattern pieces you can create even more different helmets with this pattern set.

You can make the helmets just like in the pattern, or add your own details to it and make your helmet truly original. Whatever you want!

This pattern set contains the pattern for the Knight helmet in 3 sizes: M, L and XL.
The sizes are roughly:
M for kids from 5-8 years old – fits a head circumference of up to 55 cm (21,5 inch)
L for adults (women) – fits a head circumference of up to 60 cm (23,5 inch)
XL for adults (men, or for women when you want to wear a wig underneath) – fits a head circumference of up to 66 cm (26 inch)

Of course everyone is different and no head is the same. So these sizes are just guidelines. Measure your head circumference before deciding with size pattern to print out.


These are all digital files, so there is no physical pattern that I send to you. You will need to download the files to your computer and work with them from there.

If you purchase these PDF’s, you can immediatly download them and print them to help make your own helmets with EVA foam.

I advice to make these helmets using 5mm thick EVA foam. I use high density foam (100F) but it is also possible to use low density EVA foam if you prefer that. It’s also possible to combine (craft)foam with Worbla to create even more sturdy helmets.


This Spartan helmet pattern set includes the following:

  • Simple knight helmet (in sizes M, L and XL)
  • Knight helmet with nape guard and nose guard  (in sizes M, L and XL)
  • Knight helmet with nape guard and visor (in sizes M, L and XL)

Download includes:

PDF files with the patterns in dinA4 size (11 pages)
PDF files with the patterns in Letter size (11 pages)


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